Industry 4.0
We build industrial IoT systems end to end — sensors and gateways on the shop floor, PLC and SCADA integration, edge processing, cloud telemetry pipelines and the dashboards and alerting that plant managers actually open. Our deployed solutions cover motor and pump monitoring, vibration analysis, CNC machine and furnace monitoring, energy metering, solar plant performance and predictive maintenance. Each one is built to survive a real factory environment: intermittent connectivity, electrical noise, and operators who need answers in seconds, not a data science notebook.
Build connected ecosystems with our IoT solutions — from hardware prototyping and embedded software to dashboards and platform integration.
Our Industry 4.0 Services
CNC Machine Monitoring Solution
Real-time CNC machine monitoring for smart manufacturing. Track spindle speed, feed rate, vibration, and tool wear.
Predictive Maintenance Solution
AI-powered predictive maintenance that anticipates equipment failures before they happen. Reduce unplanned downtime.
Energy Monitoring
Comprehensive energy monitoring for industrial and commercial facilities. Track consumption and optimize usage in real time.
Furnace Monitoring
IoT-based furnace monitoring for precise temperature control, safety compliance, and energy efficiency.
Motor Monitoring Solution
Smart motor monitoring for vibration analysis, temperature tracking, and predictive diagnostics.
PLC Integration with IoT Systems
Bridge your existing PLC infrastructure with modern IoT platforms. Connect PLCs to cloud dashboards and analytics.
IoT-Based Pump Monitoring System
Remote pump monitoring with real-time flow, pressure, and vibration tracking for industrial pump fleets.
Solar Panel Monitoring
IoT-powered solar panel monitoring for maximum energy yield. Track performance and detect faults in real time.
Vibration Monitoring
Industrial vibration monitoring for rotating machinery health assessment. FFT analysis and predictive alerts.
See Industry 4.0 in Practice
Every engagement starts with your business problem, not a technology shortlist. Browse the projects we have delivered for clients across India and abroad, read how our team approaches this work, or talk to an engineer about your requirements.
Frequently Asked Questions
Can you integrate IoT sensors with existing legacy industrial machines?
Yes, we use non-intrusive CT sensors, vibration monitors, and gateway hardware to extract real-time data from legacy machines without altering existing factory control systems.
What industrial protocols do your IoT systems support?
Our IoT gateways and edge brokers support Modbus (RTU/TCP), MQTT, OPC-UA, Profinet, EtherNet/IP, and RESTful cloud telemetry APIs.
How does predictive maintenance prevent factory downtime?
By analyzing real-time machine telemetry (temperature, vibration, harmonics, power load), our AI models predict mechanical failure days in advance, allowing scheduled repairs.
Is operational machine data secure during cloud transfer?
Yes, all telemetry data is encrypted using TLS 1.3 in transit and AES-256 at rest, with isolated edge security firewalls and role-based access control.